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Our Project

Mr. Puffs

Client

Mr. Puffs

Type

Commercial Restaurant

Location

2625 Simcoe St N, Oshawa, ON

Date

Dec 2023

Project Overview

In December 2023, Mr. Puffs, a well-established commercial restaurant located at 2625 Simcoe St N, Oshawa, ON, underwent a significant infrastructure upgrade aimed at improving operational efficiency, ensuring safety compliance, and modernizing key mechanical and utility systems. This case study highlights the technical installations, challenges encountered, and strategic solutions implemented, demonstrating the success of the project and its transformative impact on the restaurant’s functionality.

S.O.W: 

  • Installation of new commercial kitchen exhaust system
  • Installation of new HVAC system with rooftop unit 
  • Installation of gas lines throughout building
  • Installation of refrigeration for heat pump unit

Key Project Installations:

  1. Commercial kitchen exhaust system
  2. New HVAC system with rooftop unit
  3. Building-wide gas line installations
  4. Refrigeration system for heat pump unit

The primary goal of the upgrade was to enhance operational efficiency, meet modern safety standards, and integrate modern mechanical systems into the restaurant’s infrastructure.

Challenges

  1. Complex Commercial Kitchen Infrastructure Modifications

    The existing kitchen infrastructure was outdated, requiring extensive modifications to integrate a new, efficient kitchen exhaust system that met modern health and safety standards.

     

  2. Coordinating Multiple Technical System Installations
    Coordinating the simultaneous installation of several complex systems—kitchen exhaust, HVAC, gas lines, and refrigeration—was challenging in terms of logistics and timing.



  3. Ensuring Compliance with Local Building and Safety Regulations
    The installation needed to meet local building codes and safety regulations for commercial kitchens, adding a layer of complexity to the project.



  4. Minimizing Operational Disruptions During Installation
    The restaurant’s operations could not afford significant downtime, as any disruption would affect service and revenue.

Solutions

  1. Complex Commercial Kitchen Infrastructure Modifications
     A detailed assessment of the kitchen’s current layout was conducted, allowing the team to design a kitchen exhaust system that improved air quality and energy efficiency. The installation process was carried out during off-hours to minimize disruptions, and modular components were used to reduce installation time.
  2. Coordinating Multiple Technical System Installations
    The installation was divided into phases, with each system given a dedicated schedule to avoid overlap. Specific teams were assigned to each system, ensuring smooth execution. For example, the HVAC installation was scheduled around the kitchen exhaust system to minimize disruptions to high-traffic areas.
  3. Ensuring Compliance with Local Building and Safety Regulations
    Certified specialists were engaged to ensure that all systems adhered to local codes. The project team worked closely with local authorities and inspectors to guarantee compliance, with regular inspections throughout the installation process to promptly address any concerns.
  4. Minimizing Operational Disruptions During Installation
    A phased installation approach was implemented, focusing on one section at a time. Installation work was scheduled during low-traffic hours and weekends to minimize disruptions. Temporary ventilation was provided to ensure the kitchen could operate during the exhaust system installation, allowing the restaurant to continue functioning smoothly.

Implimentation Process

  • Phase 1: Assessment and Design:
     A comprehensive assessment of existing infrastructure was conducted, followed by the design of systems tailored to the restaurant’s operational needs.
  • Phase 2: Phased Installation:
     The installation of each system (exhaust, HVAC, gas lines, refrigeration) was strategically phased, allowing for smooth execution and minimal disruption to restaurant operations.
  • Phase 3: Testing and Final Adjustments:
    Once the systems were installed, thorough testing ensured each system functioned according to specifications. Final adjustments were made to optimize performance and meet safety requirements.

Results and Impact

  • Improved Efficiency:
     The upgraded HVAC system, kitchen exhaust, and refrigeration systems have significantly enhanced energy efficiency, improving both climate control and operational performance.
  • Safety Compliance:
     All installations met or exceeded local building and safety regulations, ensuring the restaurant’s infrastructure is both compliant and safe.
  • Minimal Disruption:
     The phased installation strategy allowed the restaurant to continue operating with minimal interruptions, ensuring that customer service and revenue were not impacted.
  • Modernized Infrastructure:
    The restaurant is now equipped with modern, energy-efficient systems, positioning it for growth and ensuring long-term sustainability.

Conclusion

The comprehensive infrastructure upgrade at Mr. Puffs has successfully transformed the restaurant’s mechanical systems, improving operational efficiency, safety, and long-term sustainability. The project demonstrated the value of strategic planning, phased installation, and regulatory compliance, ultimately ensuring a smooth and successful infrastructure transformation with minimal disruption to the restaurant’s daily operations.